2007-2013 Hyundai i10 Maintenance Schedule (service Interval)

Follow Normal Maintenance Schedule if the vehicle is usually operated where none of the following conditions apply. If any of the following conditions apply, fol- low Maintenance Under Severe Usage Conditions.

  • Repeated short distance driving.

  • Driving in dusty conditions or sandy areas.

  • Extensive use of brakes.

  • Driving in areas where salt or other corrosive materials are being used.

  • Driving on rough or muddy roads.

  • Driving in mountainous areas.

  • Extended periods of idling or low speed operation.

  • Driving for a prolonged period in cold temperatures and/or extremely humid climates.

  • More than 50% driving in heavy city traffic during hot weather above 32°C (90°F).

If your vehicle is operated under the above conditions, you should inspect, replace or refill more frequently than the following Normal Maintenance Schedule. After the periods or distance shown in the chart, continue to follow the pre- scribed maintenance intervals.

NORMAL MAINTENANCE SCHEDULE


MAINTENANCE

Number of months or driving distance, whichever comes first


INTERVALS

Months

12

24

36

48

60

72

84

96

MAINTENANCE


Miles×1,000

10

22.5

35

47.5

60

72.5

85

97.5

Km×1,000

15

35

55

75

95

115

135

155

ITEM


Drive belts *1

I

I

I

I

I

I

I

I

Engine oil and engine oil filter *2

R

R

R

R

R

R

R

R

Engine timing belt

1.1L

Inspect every 35,000 miles (55,000 km) or 48 months and replace every 60,000 miles (95,000 km) or 72 months*3

Air cleaner filter

I

R

I

R

I

R

I

R

Spark plugs


R


R


R


R

Valve Clearance *4

1.1L

I

I

I

I

I

I

I

I

I : Inspect and if necessary, adjust, correct, clean or replace. R : Replace or change.

*: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).

Inspect and if necessary correct or replace.

*: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.

*: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.

*: Inspect for excessive valve noise and/or engine vibration and adjust if necessary. A qualified technician should perform the operation.



NORMAL MAINTENANCE SCHEDULE (CONT.)


MAINTENANCE

Number of months or driving distance, whichever comes first


INTERVALS

Months

12

24

36

48

60

72

84

96

MAINTENANCE


Miles×1,000

10

22.5

35

47.5

60

72.5

85

97.5

Km×1,000

15

35

55

75

95

115

135

155

ITEM


Vapor hose and fuel filter cap



I


I


I


I

Vacuum hose


I


I


I


I

Fuel filter *5



I



I



Fuel lines, hoses and connections

I

I

I

I

I

I

I

|

Cooling system

Inspect “Water pump” when replacing the drive belt or timing belt

I : Inspect and if necessary, adjust, correct, clean or replace. R : Replace or change.



NORMAL MAINTENANCE SCHEDULE (CONT.)


MAINTENANCE

Number of months or driving distance, whichever comes first


INTERVALS

Months

12

24

36

48

60

72

84

96

MAINTENANCE


Miles×1,000

10

22.5

35

47.5

60

72.5

85

97.5

Km×1,000

15

35

55

75

95

115

135

155

ITEM


Engine coolant *5

At first, replace at 60,000 miles (90,000 km) or 60 months:

after that, replace every 40,000 km (25,000 miles) or 24 Months


Battery condition


I


I


I


I


I


I


I


I

All electrical systems


I


I


I


I

Brake pedal, clutch pedal


I


I


I


I

Parking brake

I

I

I

I

I

I

I

I

Break / Clutch fluid

I

R

I

R

I

R

I

R

Disc brakes and pads

I

I

I

I

I

I

I

I

Drum brakes and linings (if equipped)


I


I


I


I

I : Inspect and if necessary, adjust, correct, clean or replace. R : Replace or change.

*5 : When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at the factory. An improper coolant mixture can result in serious malfunction or engine damage.



NORMAL MAINTENANCE SCHEDULE (CONT.)


MAINTENANCE

Number of months or driving distance, whichever comes first


INTERVALS

Months

12

24

36

48

60

72

84

96

MAINTENANCE


Miles×1,000

10

22.5

35

47.5

60

72.5

85

97.5

Km×1,000

15

35

55

75

95

115

135

155

ITEM


Steering gear rack, linkage and boots

I

I

I

I

I

I

I

I

Driveshaft and boots

I

I

I

I

I

I

I

I

Tyre (pressure & tread wear)

I

I

I

I

I

I

I

I

Front suspension ball joints

I

I

I

I

I

I

I

I

Bolt and nuts on chassis and body

I

I

I

I

I

I

I

I

Air conditioner refrigerant (if equipped)

I

I

I

I

I

I

I

I

Air conditioner compressor (if equipped)

I

I

I

I

I

I

I

I

Climate control air filter (if equipped)

I

R

I

R

I

R

I

R

Manual transaxle fluid (if equipped)

I

I

I

I

I

I

I

I

Automatic transaxle fluid (if equipped)

I

I

I

I

I

R

I

I

I : Inspect and if necessary, adjust, correct, clean or replace. R : Replace or change.



MAINTENANCE UNDER SEVERE USAGE CONDITIONS

The following items must be serviced more frequently on cars mainly used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals.


R : Replace I : Inspect and if necessary, adjust, correct, clean or replace


MAINTENANCE ITEM

Maintenance operation

Maintenance intervals

Driving condition


Engine oil and engine oil filter


R

At first, replace every 4,600 miles (7,500 km) or 6 months : after that, replace every 6,000 miles (10,000 km) or 6 months

A, B, C, D, E,

F, G, H, I J

Air cleaner filter

R

Replace more frequently depending on the condition

C, E

Spark plugs

R

Replace more frequently depending on the condition

B, H

Engine timing belt

1.1L

R

Every 40,000 miles (60,000 km) or 48 months

B,C,D,E,F

Manual transaxle fluid (if equipped)

R

Every 62,000 miles (100,000 km)

C, D, E, G, H, I, J

Automatic transaxle fluid (if equipped)

R

Every 30,000 miles (45,000 km)

A, C, D, E, F, G, H, I, J

Steering gear rack, linkage and boots

I

Inspect more frequently depending on the condition

C, D,•E, F, G


MAINTENANCE ITEM

Maintenance operation

Maintenance intervals

Driving condition

Front suspension ball joints

I

Inspect more frequently depending on the condition

C, D,•E, F, G

Disc brakes and pads, calipers and rotors

I

Inspect more frequently depending on the condition

C, D,•E, G, H

Drum brakes and linings (if equipped)

I

Inspect more frequently depending on the condition

C, D,•E, G, H

Parking brake

I

Inspect more frequently depending on the condition

C, D,•G, H

Driveshaft and boots

I

Inspect more frequently depending on the condition


C, D,•E, F, G, H, I,J

Climate control air filter (if equipped)

R

Replace more frequently depending on the condition

C, E


Severe driving conditions

A : Repeated short distance driving

B : Extensive idling

C : Driving in dusty, rough roads

D : Driving in areas using salt or other corrosive materials or in very cold weather

E : Driving in sandy areas

F : More than 50 % driving in heavy city traffic during hot weather above 32°C (90°F)

G : Driving in mountainous areas

H : Towing a trailer

I : Driving for patrol car, taxi, commercial car or vehicle towing

J : Driving in very cold weather

K : Driving over 106 mile/h (170 km/h)

L : Frequently driving in stop-and-go conditions

EXPLANATION OF SCHEDULED MAINTENANCE ITEMS

Engine oil and filter

The engine oil and filter (including drain plug gasket) should be changed at the intervals specified in the maintenance schedule. If the car is being driven in severe conditions, more frequent oil and filter changes are required.

Drive belts

Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil satu- ration and replace if necessary. Drive belts should be checked periodically for proper tension and adjusted as neces- sary.

Timing belt (if equipped)

Inspect all parts related to the timing belt for damage and deformation. Replace any damaged parts immediately.

Fuel filter (cartridge)

A clogged filter can limit the speed at which the vehicle may be driven, damage the emission system and cause multiple issues such as hard starting. If an exces- sive amount of foreign matter accumu- lates in the fuel tank, the filter may require replacement more frequently.

After installing a new filter, run the engine for several minutes, and check for leaks at the connections. Fuel filters should be installed by a HYUNDAI authorised repairer.

Fuel lines, fuel hoses and con- nections

Check the fuel lines, fuel hoses and con- nections for leakage and damage. Have a HYUNDAI authorised repairer replace any damaged or leaking parts immedi- ately.

Vapour hose and fuel filler cap

The vapour hose and fuel filler cap should be inspected at those intervals specified in the maintenance schedule. Make sure that a new vapour hose or fuel filler cap is correctly replaced.

Vacuum crankcase ventilation hoses (if equipped)

Inspect the surface of hoses for evidence of heat and/or mechanical damage. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessive swelling indi- cate deterioration. Particular attention should be paid to examine those hose surfaces nearest to high heat sources, such as the exhaust manifold.

Inspect the hose routing to assure that the hoses do not come in contact with any heat source, sharp edges or moving component which might cause heat dam- age or mechanical wear. Inspect all hose connections, such as clamps and cou- plings, to make sure they are secure, and that no leaks are present. Hoses should be replaced immediately if there is any evidence of deterioration or damage.

Air cleaner filter

A Genuine HYUNDAI air cleaner filter is recommended when the filter is replaced.

Spark plugs (for petrol engine)

Make sure to install new spark plugs of the correct heat range.

Valve clearance (if equipped)

Inspect excessive valve noise and/or engine vibration and adjust if necessary. A HYUNDAI authorised repairer should perform the operation.

Cooling system

Check cooling system components, such as radiator, coolant reservoir, hoses and connections for leakage and damage. Replace any damaged parts.

Coolant

The coolant should be changed at the intervals specified in the maintenance schedule.

Manual transaxle fluid (if equipped)

Inspect the manual transaxle fluid according to the maintenance schedule.

Automatic transaxle fluid (if equipped)

The fluid level should be in the "HOT" range of the dipstick, after the engine and transaxle are at normal operating temperature. Check the automatic transaxle fluid level with the engine run- ning and the transaxle in neutral, with the parking brake properly applied.

Brake hoses and lines

Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediately.

Brake fluid

Check brake fluid level in the brake fluid reservoir. The level should be between “MIN” and “MAX” marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3 or DOT 4 specification.

Parking brake

Inspect the parking brake system includ- ing the parking brake pedal and cables.

Rear brake drums and linings

Check the rear brake drums and linings for scoring, burning, leaking fluid, broken parts, and excessive wear.

Brake discs, pads, calipers and rotors

Check the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage.

Exhaust pipe and muffler

Visually inspect the exhaust pipes, muf- fler and hangers for cracks, deterioration, or damage. Start the engine and listen carefully for any exhaust gas leakage. Tighten connections or replace parts as necessary.

Suspension mounting bolts

Check the suspension connections for looseness or damage. Retighten to the specified torque.

Steering gear box, linkage & boots/lower arm ball joint

With the vehicle stopped and engine off, check for excessive free-play in the steering wheel.

Check the linkage for bends or damage. Check the dust boots and ball joints for deterioration, cracks, or damage. Replace any damaged parts.

Drive shafts and boots

Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace any damaged parts and, if nec- essary, repack the specified grease. Consult a HYUNDAI authorised repairer for details.

Air conditioning refrigerant (if equipped)

Check the air conditioning lines and con- nections for leakage and damage.

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