Yamaha TT-R110E Maintenance

Periodic maintenance chart for the emission control system 

TIP 

•  From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months. 
•  Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech- nical skills.

No.		ITEM	CHECKS AND MAINTENANCE JOBS	INITIAL	ODOMETER READINGS
				1000 km (600 mi) or 1 month or 30 hours	3000 km (1800 mi) or 6 months or 90 hours	5000 km (3000 mi) or 12 months or 150 hours
1	*	Fuel line	• Check fuel hoses for cracks or damage. • Replace if necessary		✔️	✔️
2		Spark plug	• Check condition. • Adjust gap and clean.		✔️	✔️
3	*	Valve clearance	• Check operation. • Adjust brake pedal free play and replace brake shoes if necessary.			✔️
4		Air filter element	• Clean with solvent. • Replace if necessary		✔️	✔️
5	*	Crankcase breather sys- tem	• Check ventilation hose for cracks or damage and drain any deposits. • Replace if necessary.	✔️	✔️	✔️
6	*	Carburetor	• Check engine idling speed and starter operation. • Adjust if necessary	✔️	✔️	✔️
7		Exhaust system	• Check for leakage. • Tighten if necessary. • Replace gasket(s) if necessary		✔️	✔️
8	*	Spark arrester	• Clean.			✔️
9		Engine oil	• Change (warm engine before draining).	✔️	✔️	✔️

General maintenance and lubrication chart 

TIP 

• From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months. 
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech- nical skills.

No.		ITEM	CHECKS AND MAINTENANCE JOBS	INITIAL	ODOMETER READINGS
				1000 km (600 mi) or 1 month or 30 hours	3000 km (1800 mi) or 6 months or 90 hours	5000 km (3000 mi) or 12 months or 150 hours
1	*	Clutch	Check operation. Adjust if necessary.	✔️	✔️	✔️
2	*	Front brake	Check operation. Adjust brake lever free play and replace brake shoes if necessary.	✔️	✔️	✔️
3	*	Rear brake	Check operation. Adjust brake pedal free play and replace brake shoes if necessary.	✔️	✔️	✔️
4	*	Wheels	Check runout, spoke tightness and for damage. Tighten spokes if necessary.	✔️	✔️	✔️
5	*	Tires	Check tread depth and for damage. Replace if necessary. Check air pressure. Correct if necessary.		✔️	✔️
6	*	Wheel bearings	Check bearings for smooth operation. Replace if necessary.		✔️	✔️
7	*	Swingarm pivot bushes	Check bush assemblies for looseness. Lubricate with molybdenum disulfide grease.		✔️	✔️
8		Drive chain	Check chain slack/alignment and condition. Adjust and lubricate chain with Yamaha chain lubricant or other suitable chain lubricant thoroughly.	Every ride
9	*	Steering bearings	Check bearing assemblies for looseness. Moderately repack with lithium-soap-based grease.	✔️		✔️
10	*	Chassis fasteners	Check all chassis fitting and fasteners. Correct if necessary.	✔️	✔️	✔️
11		Brake lever pivot shaft	Apply lithium-soap-based grease lightly.		✔️	✔️
12		Brake pedal pivot shaft	Apply lithium-soap-based grease lightly.		✔️	✔️
13		Sidestand pivot	Check operation. Apply lithium-soap-based grease lightly.	✔️		✔️
14	*	Front fork	Check operation and for oil leakage. Replace if necessary.		✔️	✔️
15	*	Shock absorber assem- bly	Check operation and for oil leakage. Replace if necessary.			✔️
16	*	Control cables	Apply Yamaha cable lubricant or other suitable cable lu- bricant thoroughly.	✔️	✔️	✔️
17	*	Throttle grip	Check operation. Check throttle grip free play, and adjust if necessary. Lubricate cable and grip housing.	✔️	✔️	✔️

TIP 

• The air filter needs more frequent service if you are riding in unusually wet or dusty areas.

Removing and installing panels

Checking the spark plug

Engine oil

Cleaning the air filter element

Cleaning the spark arrester

Adjusting the carburetor

Adjusting the engine idling speed

Checking the throttle grip free play

Valve clearance

Tires

Spoke wheels

Adjusting the clutch free play

Adjusting the brake lever free play

Adjusting the brake pedal free play

Checking the front and rear brake shoes

Drive chain slack

Checking the steering

Front wheel

Rear wheel

Troubleshooting

Troubleshooting chart

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